Complete production lines, stock preparation systems, and high-efficiency rebuild packages for packaging, kraft, tissue, and board paper mills worldwide.
High-speed, energy-efficient paper machine lines for Fluting, Testliner, and Kraft Paper (50 - 300 TPD).
Fully integrated line from raw OCC pulping to finished jumbo reel rewinding. Engineered for 100% recycled furnish with superior sheet formation and minimal steam consumption.
| Target Grades | High-Strength Fluting, Testliner, Kraft Paper (90 - 220 g/m²) |
|---|---|
| Wire Trim Width | 3200 mm - 3800 mm (Customized to mill requirement) |
| Operating Speed | 300 - 450 m/min (Design speed: 500 m/min) |
| Wet End Configuration | Air-Cushioned Headbox + Stainless Steel Fourdrinier Wire Section |
| Press Section | High-Load Large-Diameter Press (Dewatering up to 48% dryness) |
| Surface Sizing | Heavy Duty Inclined Size Press (Improves BF & Ring Crush Values) |
| Drive & Power | Siemens PLC + ABB AC Inverter Sectional Drive (415V/50Hz compliant) |
Continuous, low-energy defibering and multi-stage screening for maximum good-fiber recovery.
Continuous pulping with heavy-reject well, grapple, and ragger for plastic/wire removal.
Early-stage separation of staples, sand, and stones to protect downstream screen baskets.
Slotted baskets (0.15 - 0.25mm) ensuring 3-5% lower fiber loss and zero stickies.
| Raw Material Input | 100% Local OCC, Imported Waste Paper, Mixed Furnish, Kraft Trimmings |
|---|---|
| Pulp Consistency | High-Consistency (10-15%) & Mid-Consistency (3.5-5.0%) |
| Fiber Refining | Double Disc Refiners (Ф450mm - Ф600mm) with alloy segment plates |
| Energy Advantage | 15% - 20% lower kWh consumption per ton of pulp vs conventional lines |
Modernize existing paper machines: Increase speed by 20-35% and reduce steam consumption by 25%.
Full SS304/316L mirror polished with micro-turbulence tube generator. Controls CD basis weight deviation within ±1.5% and enables machine speed-up to 450+ m/min.
Operating speed up to 1200 - 1500 m/min with multi-knife pneumatic slitting and closed-loop automatic load-cell tension control.
Design speed 600 - 900 m/min with Ф3660mm Yankee Dryer & high-velocity hot air hood. Low energy per ton of facial, napkin, and toilet paper.