SSB Multi-Layer Forming Fabrics
Our SSB (Sheet Support Binder) forming fabrics feature a triple-layer design where the papermaking surface is woven with ultra-fine filaments for excellent fiber retention and minimal wire marking, while the wear-side utilizes heavy-duty diameter yarns to maximize abrasive resistance against high-vacuum ceramic suction boxes.
- Structure: 2.5-layer, integrated SSB 3-layer, and self-binding structures
- FST (Fiber Support Theory): Index > 185, ensuring ultra-smooth paper surface
- Operating Speeds: Stable performance from 200 m/min up to 1,600 m/min
- Suitable Grades: Fluting, Testliner, Kraftliner, Newsprint, Writing/Printing, Tissue
| Pattern / Mesh | Weave Type | Permeability (CFM) | Tensile Strength |
|---|---|---|---|
| SEN-Form SSB 24-Shaft | Triple Layer (SSB) | 320 - 450 CFM | ≥ 1,100 N/cm |
| SEN-Form 2.5 Layer | Extra-support 16-Shaft | 380 - 520 CFM | ≥ 950 N/cm |
| SEN-Form Tissue 2.5L | Fine weave / High drainage | 420 - 580 CFM | ≥ 880 N/cm |
Press Felts: Seamed & Endless BOM
Specially engineered for modern shoe presses, high-load jumbo nip presses, and conventional roll presses. Our Seamed Press Felts (Quick-Seam) solve the biggest bottleneck in paper mills: no need to disassemble heavy roll frames or crane-lift cantilever beams. Two operators can install a felt within 30-45 minutes.
- Seam Technology: Micro-loop inline weave, zero sheet marking, 100% seam strength retention
- Compaction Resistance: Multi-axial BOM base structure prevents mid-term water-holding loss
- Weight Range: 950 g/m² to 1,850 g/m² customized to nip linear pressure (up to 1,400 kN/m)
- Chemical Resistance: High resistance to pitch, alkaline wash, and high-pressure needle showers
| Felt Model | Construction | Weight (gsm) | Target Press Type |
|---|---|---|---|
| SEN-Seam Max | Multi-axial Seamed Felt | 1,300 - 1,800 g/m² | Shoe Press / Jumbo Blind-Drilled Nip |
| SEN-Press Endless | Double/Triple Layer BOM | 1,100 - 1,450 g/m² | Suction Pick-up / 1st & 2nd Nip |
| SEN-Tissue Felt | Fast Water Release / High Bulk | 950 - 1,200 g/m² | Yankee Touch Roll (Tissue machines) |
Dryer Fabrics: Woven Flat-Yarn & Spiral Screens
Engineered to withstand harsh high-temperature steam hood conditions and continuous thermal hydrolysis. Manufactured from high-grade PET monofilaments with optional PPS / Teflon anti-contamination treatments, ensuring constant sheet-to-dryer cylinder contact, uniform drying profile, and maximum energy savings.
- Hydrolysis Resistance: Anti-hydrolysis stabilizers prolong fabric lifespan by > 40%
- Flat-Yarn Weave: Aerodynamic smooth surface prevents paper fluttering at high speeds
- Spiral Link Fabric: Easy endless joining on-site without auxiliary machines; high air permeability
- Anti-Sticking Coating: Resists starch, sizing agents, and bitumen deposits on fluting lines
| Screen Type | Joint / Seam | Permeability (CFM) | Working Temp |
|---|---|---|---|
| SEN-Dry Flat Woven | Hidden Seam / Spiral Seam | 90 - 350 CFM | Up to 180 °C (Steam cylinder) |
| SEN-Spiral Heavy | Self-joining spiral loop | 250 - 800 CFM | Up to 200 °C (High air flow) |
| SEN-Dry Anti-Stick | Teflon coated warp/weft | 120 - 280 CFM | Prevents sizing contamination |
🔄 European Brand Cross-Reference & Replacement Matrix
Our technical team provides direct 1:1 cross-referencing against specifications from European manufacturers. No modifications to your machine framework required.
| Machine Section | SEN International Series | Voith Equivalent | Albany Equivalent | Valmet Equivalent | Core Operational Advantage |
|---|---|---|---|---|---|
| Forming Section | SEN-Form SSB 24 | PrintForm / MultiForm | Microtec / Varioline | Valmet Forming Fabric | High retention, low vacuum drag, zero fabric marks |
| Press Section | SEN-Seam Max | Peak / SolarSeam | SeamMaster / Dynatex | Valmet Press Felt Seamed | 30-min cantilever-free installation, high void retention |
| Press (Endless) | SEN-Press Multi-BOM | Vector / FlexiPress | Axiom / Albany BOM | Valmet Press Felt Endless | High sheet dryness out of press, anti-shadow marking |
| Dryer Section | SEN-Dry Flat Woven | TopTech / Drystar | Aerogroove / Duotex | Valmet Dryer Fabric | Anti-flutter aerodynamics, uniform moisture profile |
| Dryer (High CFM) | SEN-Spiral Screen | DuoSpiral | Unilink / SpiralMaster | Valmet Spiral Fabric | Seamless join, extreme resistance to hydrolysis |
📋 Request Technical Sizing & Official Proposal
Please provide your machine parameters below. Our engineering team will calculate the optimal fabric weave, permeability, and gsm specification within 24 hours.